How long does it take to get and install pallet rack?

Standard teardrop sizes often quick-ship; high-density systems and non-standard sizes take longer, and lead time is confirmed on your quote. Installation time depends on bay count and site readiness. Ask about the 48-hour quick ship program for standard pallet rack components; it is not a delivery or installation deadline.

Which rack system fits my inventory?

Selective teardrop rack is the starting point for mixed SKUs; pushback stores 2–6 pallets deep, LIFO by SKU, while pallet flow serves FIFO and dated stock. Drive-in suits bulk storage with few SKUs, cantilever holds long loads, and carton flow serves case picking. We compare the systems against your pallet mix and picking pattern before you order.

Can I add on to my existing pallet rack?

Usually, if the connections match, but teardrop is not universal across manufacturers. Send photos of the upright face, beam connector, and any manufacturer label so we can match new components to your system before quoting the addition.

Can you calculate my warehouse's pallet capacity?

The count depends on clear height, aisle width, and the forklift you operate. Our free CAD layout gives you the exact position count for the proposed configuration before you buy, using your building dimensions and actual pallets.

What determines the price of pallet rack in Melbourne?

Price depends on pallet positions, rack height, beam capacity, decking, freight, and installation. Send your pallet size, heaviest load per level, clear height, and building size for a free CAD layout and an itemized quote for new material.

Carton Flow Rack system inside a Florida warehouse

Melbourne, Florida

Carton Flow Rack in Melbourne, Florida

Name: Orlando Warehouse Racking - Melbourne
Address: 5366 Central Florida Pkwy Unit #260, Orlando, FL, 32821, US
Telephone: (407) 743-8726
Price range: $$

Most aerospace and defense and electronics distribution operations in Melbourne outgrow the layout before they outgrow the building, usually starting with a tourism-driven peak season that doubles pallet counts for four months of the year. Carton Flow Rack is the system we reach for when the floor is full but the air above the Palm Bay Road corridor racks is not.

We start with your measurements — pallet profile, forklift, usable ceiling height — and because this system depends on gravity wheel beds feeding cases to a fixed pick face, then hand your Melbourne team a layout with a position count and an itemized quote. Call (407) 743-8726 with the pallet weights and we will size the carton flow rack for Melbourne.

(407) 743-8726

Why Melbourne Warehouses Work With Us

Warehouses in and around the Palm Bay Road corridor tend to be constrained by something specific: limited clear height, tight columns, or a dock that will not take a full truck at once. Those details decide a Melbourne design, not a standard drawing.

As part of Warehouse Equipment & Supplies Co., we have designed storage for aerospace and defense and marine supply operators around the Palm Bay Road corridor since 1997 — enough history that restocking from the back aisle so the pick line keeps moving rarely surprises us mid-project.

Clear coordination matters on a Melbourne project: scheduled freight, a direct answer on a carton flow rack revision, and one contact for planning future positions.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the Melbourne International Airport area, the Palm Bay Road corridor, the Sarno Road industrial zone.

Aerospace and defense

Electronics distribution

Marine supply

Light manufacturing

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Every Melbourne carton flow rack project begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. That Melbourne conversation happens over the phone and usually takes about fifteen minutes.

From there our design team produces a CAD carton flow rack layout showing positions, elevations, and aisle widths for your Melbourne floor plan, plus an itemized quote so you see cost per pallet position. Where it helps, we price a second configuration on the same plan, with restocking from the back aisle so the pick line keeps moving, so the tradeoff between density and access is a number instead of an opinion. Load ratings for each carton flow rack level are documented in the Melbourne drawing, not guessed in the field.

New carton flow rack components are priced with a confirmed lead time, and we stage deliveries to match your Melbourne International Airport area dock. Experienced installation crews we schedule and manage set the system according to the Melbourne drawing, anchored to the floor, verify it loaded, and tag capacities. Work is sequenced zone by zone so Melbourne receiving and shipping never stop, and we stay reachable for carton flow rack layout revisions and added lanes.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (407) 743-8726

Recent Installations

Racking projects completed for warehouses across Central Florida.

View More Projects

Get a Carton Flow Rack Quote for Your Melbourne Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (407) 743-8726.

Orlando Warehouse Racking

5366 Central Florida Pkwy

Unit #260

Orlando, FL 32821

(407) 743-8726

Monday - Friday: 8:00 AM - 6:00 PM

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