--- title: "Carton Flow Rack in Melbourne, FL | Orlando Racking" url: https://orlandowarehouseracking.com/service-area/melbourne/carton-flow-rack description: "We design, price, and schedule carton flow racking for aerospace and defense and electronics distribution operations in Melbourne. Call (407) 743-8726." lang: en --- Image: Carton Flow Rack system inside a Florida warehouse (https://orlandowarehouseracking.com/assets/carton-flow-hero-y0vnsglk.jpg) Melbourne, Florida # Carton Flow Rack in Melbourne, Florida Most aerospace and defense and electronics distribution operations in Melbourne outgrow the layout before they outgrow the building, usually starting with a tourism-driven peak season that doubles pallet counts for four months of the year. Carton Flow Rack is the system we reach for when the floor is full but the air above the Palm Bay Road corridor racks is not. We start with your measurements — pallet profile, forklift, usable ceiling height — and because this system depends on gravity wheel beds feeding cases to a fixed pick face, then hand your Melbourne team a layout with a position count and an itemized quote. Call (407) 743-8726 with the pallet weights and we will size the carton flow rack for Melbourne. (407) 743-8726 ## Why Melbourne Warehouses Work With Us Warehouses in and around the Palm Bay Road corridor tend to be constrained by something specific: limited clear height, tight columns, or a dock that will not take a full truck at once. Those details decide a Melbourne design, not a standard drawing. As part of Warehouse Equipment & Supplies Co., we have designed storage for aerospace and defense and marine supply operators around the Palm Bay Road corridor since 1997 — enough history that restocking from the back aisle so the pick line keeps moving rarely surprises us mid-project. Clear coordination matters on a Melbourne project: scheduled freight, a direct answer on a carton flow rack revision, and one contact for planning future positions. Free warehouse consultation CAD layout with position counts Installation by trusted installation partners Image: Carton flow rack with gravity wheel beds and case lanes (https://orlandowarehouseracking.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://orlandowarehouseracking.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include the Melbourne International Airport area, the Palm Bay Road corridor, the Sarno Road industrial zone. Aerospace and defense Electronics distribution Marine supply Light manufacturing ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes Every Melbourne carton flow rack project begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. That Melbourne conversation happens over the phone and usually takes about fifteen minutes. From there our design team produces a CAD carton flow rack layout showing positions, elevations, and aisle widths for your Melbourne floor plan, plus an itemized quote so you see cost per pallet position. Where it helps, we price a second configuration on the same plan, with restocking from the back aisle so the pick line keeps moving, so the tradeoff between density and access is a number instead of an opinion. Load ratings for each carton flow rack level are documented in the Melbourne drawing, not guessed in the field. New carton flow rack components are priced with a confirmed lead time, and we stage deliveries to match your Melbourne International Airport area dock. Experienced installation crews we schedule and manage set the system according to the Melbourne drawing, anchored to the floor, verify it loaded, and tag capacities. Work is sequenced zone by zone so Melbourne receiving and shipping never stop, and we stay reachable for carton flow rack layout revisions and added lanes. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (407) 743-8726: (407) 743-8726 ## Recent Installations Racking projects completed for warehouses across Central Florida. Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/5274032f-71fc-48b4-8f62-40fa32cf9a93/project-1.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/c0b5a835-6cdc-4a73-b955-9ebfadfebeb8/project-2.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/abb99710-74a0-452b-97b6-abfb45b924fa/project-3.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/69946ffc-5678-489c-bb3d-44b1f5b59ac0/project-4.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/b37a0910-754d-466d-8d57-b838eb3f33d3/project-5.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/4bcaeeb6-015f-40f3-bba6-553ced3667ad/project-6.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/6049c52c-1dee-42ea-8b58-41d8394a61d2/project-7.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/1bf93a7d-febe-4a82-8756-eeb4056542a9/project-8.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/7ba42732-4817-4e1e-8c68-a0c4443a556c/project-9.jpg) Image: Pallet rack installation (https://orlandowarehouseracking.com/__l5e/assets-v1/de8eca78-8d97-40b7-a71b-bff76ce322b2/project-10.jpg) View More Projects: https://orlandowarehouseracking.com/projects ## Get a Carton Flow Rack Quote for Your Melbourne Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (407) 743-8726. ### Orlando Warehouse Racking 5366 Central Florida Pkwy Unit #260 Orlando, FL 32821 (407) 743-8726 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### How long does it take to get and install pallet rack? ### Which rack system fits my inventory? ### Can I add on to my existing pallet rack? ### Can you calculate my warehouse's pallet capacity? ### What determines the price of pallet rack in Melbourne? ## Other Rack Types We Supply in Melbourne ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://orlandowarehouseracking.com/service-area/melbourne ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://orlandowarehouseracking.com/service-area/melbourne/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://orlandowarehouseracking.com/service-area/melbourne/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://orlandowarehouseracking.com/service-area/melbourne/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://orlandowarehouseracking.com/service-area/melbourne/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Central Florida, so one team can handle multiple buildings for the same company. Carton Flow Rack in Orlando: https://orlandowarehouseracking.com/service-area/orlando/carton-flow-rack Carton Flow Rack in Kissimmee: https://orlandowarehouseracking.com/service-area/kissimmee/carton-flow-rack Carton Flow Rack in Sanford: https://orlandowarehouseracking.com/service-area/sanford/carton-flow-rack Carton Flow Rack in Daytona Beach: https://orlandowarehouseracking.com/service-area/daytona-beach/carton-flow-rack Carton Flow Rack in Lakeland: https://orlandowarehouseracking.com/service-area/lakeland/carton-flow-rack Carton Flow Rack in Ocala: https://orlandowarehouseracking.com/service-area/ocala/carton-flow-rack View All Service Areas: https://orlandowarehouseracking.com/service-area ## Where We Work Located in Orlando, we serve the entire Central Florida region with industrial pallet racks and warehouse storage solutions. Orlando Warehouse Racking 5366 Central Florida Pkwy Unit #260 Orlando, FL 32821 Get Directions → (https://www.google.com/maps/place/Orlando+Warehouse+Racking) ### Orlando Warehouse Racking #### Address #### Phone (407) 743-8726 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Melbourne? Call (407) 743-8726 or request a quote and we will get a layout started. (407) 743-8726 Tap to Call: 4077438726 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://orlandowarehouseracking.com/#business", "name": "Orlando Warehouse Racking - Melbourne", "alternateName": "Orlando Warehouse Racking - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Melbourne, FL. 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Installation time depends on bay count and site readiness. Ask about the 48-hour quick ship program for standard pallet rack components; it is not a delivery or installation deadline." } }, { "@type": "Question", "name": "Which rack system fits my inventory?", "acceptedAnswer": { "@type": "Answer", "text": "Selective teardrop rack is the starting point for mixed SKUs; pushback stores 2–6 pallets deep, LIFO by SKU, while pallet flow serves FIFO and dated stock. Drive-in suits bulk storage with few SKUs, cantilever holds long loads, and carton flow serves case picking. We compare the systems against your pallet mix and picking pattern before you order." } }, { "@type": "Question", "name": "Can I add on to my existing pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Usually, if the connections match, but teardrop is not universal across manufacturers. Send photos of the upright face, beam connector, and any manufacturer label so we can match new components to your system before quoting the addition." } }, { "@type": "Question", "name": "Can you calculate my warehouse's pallet capacity?", "acceptedAnswer": { "@type": "Answer", "text": "The count depends on clear height, aisle width, and the forklift you operate. Our free CAD layout gives you the exact position count for the proposed configuration before you buy, using your building dimensions and actual pallets." } }, { "@type": "Question", "name": "What determines the price of pallet rack in Melbourne?", "acceptedAnswer": { "@type": "Answer", "text": "Price depends on pallet positions, rack height, beam capacity, decking, freight, and installation. Send your pallet size, heaviest load per level, clear height, and building size for a free CAD layout and an itemized quote for new material." } } ] } ] ```